3D
Measurement Specialists

Offices Worldwide - 25 Years Experience

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Types of Services

Dimensional Inspection

3D Laser
Scanning

Terrestrial Scanning

Laser
Tracker

Reverse Engineering

When reverse engineering is brought up, most people automatically associate the term with the automotive industry. However, there are an infinite number of uses for digitizing and reverse engineering outside of the automotive realm. Objects such as dinosaur fossils have been digitized for archeological study, and to make duplicate pieces for museum displays. In the past, we have been asked to digitize various sizes of frozen lobsters for packaging studies. Hand-carved artwork has been digitized in order to scale the data, so that life-sized, or even larger, statues can be made. Often reverse engineering is used to settle patent infringement cases, and also to prove or disprove fault in product liability cases.
 

 

Learn More About

LASER SCANNING

ON-SITE SERVICES

CLASS-A SURFACING

SOLID MODELING

EXAMPLES

 


For each of the various uses, the process begins with the digitizing, or collection, of computerized mathematical data. Most of the time the part(s) will be laser digitized, although a combination of laser and CMM data might be used for some projects. After digitizing, the resulting 'point cloud' data can then be worked on in reverse engineering software such as Raindrop Geomagic's Studio, or Qualify packages. Some of our engineering services available are listed below. Please email us if you have any questions, or if you need assistance with a type of work that is not mentioned here.

Click on any image    
to enlarge           

point cloud of a penny

Point Cloud - A point cloud is the end result of the laser scanning process, and the starting point for the services below. The scanned object will now be represented by thousands of individual X,Y,Z data points that 'lay' on the surface of the part. For an example of a scanned object click on the image to the right.



Physical Part to CAD Model Comparison - A direct comparison between the CAD 'math model' and the digitized points. The degree of deviation is then colorized for easy interpretation. This is most often used for product / tooling verification.


cross sections of a point cloud

Cross Sections - Cross sections can be 'cut' through the point cloud in any direction, at any increment to help define the shape of the part. Usually cross sections will follow the X,Y,Z axis system of the part. The distance between the sections will be dependant on the size of the part, and the amount of detail the part has. For round objects, such as steering wheels, axial and radial sections can also be 'cut'.




solid models from scan data

Surfacing / Solid Models - Surfaced or solid models can be created from the scan data to fully define the part. Shown at right is a fully finished Class-A surface model. Some of the cross sections that were used as reference in creating this model are shown in the image above-right. For more information about the surfacing work we do, please visit our Class-A Surfacing page.

Likewise, solid models are created by using cross sections and measurements taken from the point cloud as reference. Please visit our Solid Modeling page for more information.

Metrology services exit scans

Polygonal Meshes / STL Files - STL files can be generated from the scan data for use in rapid prototyping machines, or for FEA analysis.

Exit Scans - Exit scans are done for the purpose of archiving a record of a part. Often this part is a prototype such as a clay model, and great time and money has been spent to produce it. The exit scan is a permanent record, always accessible, insurance if you will, should anything happen to the part.

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